fitted a set of 284mm discs and calipers today, bled them through countless times by both pumping the pedal and using an easy bleed kit but the pedals still hitting the floor, bled all 4 brakes and still nothing.
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As far as i am aware the master Cylinder from 256mm brakes is not large enough to provide a good pedal when changing to 284mm or 288mm, I had the same problem so i have got a larger MC for my car it isn't fitted but i am sure it will solve the problem. Got it for 25 pounds posted off this site!!!!!! From a Cav Turbo.
What a lot of people dont realise is this. In 2000 vauxhall did a recall on all mk3 astras built. The problem was dirt and water ingress into the master cylinder reservoir. The recall was basically vauxhall get your car in and give you a discount for checking/replacing the brake fluid. This however is not good enough. The number of times ive seen on here problems with master cylinders. Yes the seals have possibly flipped over but also if you remove the master cylinder from the servo and clean it out by dismantling it you will find all sorts of dirt and muck in the lines holding the seals open. Normal bleeding wont move it it has to be disassembled and cleaned. Worth a look. Like i say its a problem with all mk3s.