Bloody Ell! Al! Any more free plugs and Id better put you on the pay roll!!! haha.
Seriously though, XE tuning can be a mine field at the best of times so to follow on from the Quote Al has noted above, this applies to most people who maybe dont fancy going as far as taking the cylinder head off....
Green Panel filter £48.99 (induction kit for £79.99)
Exhaust and de-cat £350 ish
These parts on their own jumped my old XE to 164BHp and 158lbFt and YES I have RR graph round here somewhere to prove it. Now it wasnt so much the extra power that was best, it was the extra shove the car picked up through out the RPM range that made the car much more fun to drive.
On top of this Id add :
Chip £ Not sure yet
PBV £100 ish
This wont add much in the way of BHP but the chip will increase ignition advance a tadd and the PBV will add a little extra fuel to help cope. Again, rather then huge increases, the car will feel faster and more lively.
Ive not seen much proof that porting the head out will do much. Having examined a few heads I reckon the throats are already deep enough and are a lovely size for the 2.0 engine. On the 1.8 16V Clio, Clio Williams and Clio 172 that we do a considerable amount of testing on with cylinder head deisgns, we found that for ROAD cars (a race car is completley different and not always better) it wasnt worth touching the head. If anything it made it worse. As the Vauxhall XE head and the Renault F7 head are comparative in flow rates, cam profiles, layout and design so this would seem to back up my theory.
HOWEVER...
There is no harm at all in sending the cams away to Piper for a mild regrind for not much cash if you happen to be changing head gasket or followers or something like that. When they come back, simply adjust the PBV and bingo, a bit more shove at the top end.
After this we start going into wild cams, throttle bodies, Nitrous etc etc and I see from your orginal question that you didnt want to go that far so at this point I will just shut up......
Dave
www.bbpt.co.uk